Hainer processing calculator
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Processing time
Required power
Cutting speed
Cutting speed
Feed per blade
Feed rate per minute
Horsepower required
Maximum chip thickness
Maximum chip thickness(R-insert)
Chip discharge
Processing time T
c
[sec]
VC
[m/min]
f
Z
[mm/t]
L
[mm]
DC
[mm]
Z
[PCS]
Results
T
c
sec
Required power P
c
[kW]
Q
[cm
3
/min]
Specific cutting resistance
[P]:Non-alloy steel 1,500MPa
[P]:Low-alloy steel 2,000MPa
[P]:High alloy steel 3,000MPa
[M]:Austenite system 2,000MPa
[M]:Ferritic system 2,500MPa
[K]:Malleable cast iron 900MPa
[K]:Gray cast iron 1,200MPa
[K]:Nodular cast iron 1,500MPa
[N]:Aluminum alloy 500MPa
[N]:Copper alloy 900MPa
[S]:Ti base 1,400MPa
[S]:Fe base 2,500MPa
[S]:Ni base 2,800MPa
[S]:Co base 3,000MPa
[H]:High hardness steel 3,300MPa 50-55HRC
[H]:High hardness steel 4,500MPa 60-63HRC
[H]:High hardness cast iron 3,500MPa
K
c
[MPa]
Ƞ
[%]
Results
P
c
kw
Cutting speed vc [m/min]
n
[min
-1
]
DC
[mm]
Results
VC
m/min
Cutting speed n [min
-1
]
VC
[m/min]
DC
[mm]
Results
n
min
-1
Feed per blade fz [mm/t]
VC
[m/min]
V
f
[mm/min]
DC
[mm]
Z
[pcs]
Results
f
z
mm/t
Feed rate per minute vf [mm/min]
VC
[m/min]
f
Z
[mm/t]
DC
[mm]
Z
[pcs]
Results
v
f
mm/min
Horsepower required H [HP]
P
c
[KW]
Results
H
HP
Maximum chip thickness h
ex1
[mm]
【 ae ≦ DCx0.5 】
f
Z
[mm/t]
DC
[mm]
ae
[mm]
ae
[mm]
Results
h
ex1
mm
【 DCx0.5 < ae ≦ DC 】
f
Z
[mm/t]
KAPR
[°]
Results
h
ex1
mm
Maximum chip thickness ( Circular blade ) h
ex2
[mm]
f
Z
[mm/t]
ap
[mm]
IC
[mm]
Results
h
ex2
mm
Chip discharge Q [cm
3
/min]
VC
[m/min]
f
Z
[mm/t]
DC
[mm]
ap
[mm]
ae
[mm]
Z
[pcs]
Results
Q
cm
3
/min